MIG TORCH MPT- 24 KD

MIG TORCH MPT- 24 KD

Maksweld MIG torch MPT- 36 KD is a specific model of a MIG welding torch, commonly used in various welding applications. The “36 KD” designation refers to a standard type of torch that is widely compatible with many MIG welding machines. MPT 36 KD MIG torch is favored for its reliability and ease of use, making it a standard choice in many welding workshops

Applications

  • General Fabrication: It’s widely used in automotive, manufacturing, and general metal fabrication due to its versatility and durability.
  • Material Compatibility: Suitable for welding a variety of materials, including mild steel, stainless steel, and aluminum (with the appropriate setup).

GUIDE

Using a 24 KD MIG torch involves several steps, from setting up the equipment to performing the actual welding. Here’s a guide on how to use a 24 KD MIG torch effectively:

     1. Preparation

Safety Gear: Wear appropriate safety gear including a welding helmet, gloves, long sleeves, and safety shoes to protect yourself from sparks, UV radiation, and hot metal.

Work Area: Ensure your work area is clean, well-ventilated, and free from flammable
materials.

      2. Setup

Connect the Torch: Connect the Torch: Attach the 24 KD MIG torch to the welding machine using the Euro connector. Ensure the connection is tight and secure.

Gas Supply: Connect the shielding gas (usually argon or a mix of argon and CO2) to the regulator and then to the welding machine. Set the gas flow rate according to the material and welding environment (typically between 10-20 L/min)

Wire Installation: Install the appropriate welding wire into the wire feeder. Feed the wire through the feeder and into the liner of the MIG torch. Ensure the wire feeds smoothly without jamming.

Select the Wire Size: Choose the correct contact tip and nozzle for the wire size you’re using. Common sizes for the 24 KD torch are 0.8mm, 1.0mm, and 1.2mm.

Set the Welding Parameters: Adjust the voltage, wire feed speed, and current settings on your welding machine based on the material thickness, wire size, and type of weld you plan to make.

      3. Welding Process

Positioning: Hold the torch with both hands for better control. Position the torch at a slight angle (about 10-15 degrees) in the direction of your weld.

Arc Start: Press the trigger on the torch to start the flow of gas and wire. The arc will ignite, melting the wire and base metal to form the weld pool.

Travel Speed: Move the torch steadily along the joint at a consistent speed. The wire should melt into the weld pool, creating a bead. Adjust your speed to ensure a smooth, even bead.

Weaving (if needed): For thicker materials or wider welds, you might need to weave the torch slightly from side to side to cover the joint adequately.

    4. Post-Weld

Release the Trigger: Once the weld is complete, release the trigger to stop the wire feed and gas flow.

Inspect the Weld: Examine your weld for consistency, proper penetration, and any defects such as porosity or undercutting.-Clean the

Torch: After welding, clean the nozzle, contact tip, and any splatter from the torch to maintain it in good working condition.

     5. Maintenance

Check the Consumables: Regularly inspect and replace the contact tips, nozzles, and liners as needed. Worn-out components can cause inconsistent welding and poor-quality welds.

 

 

Rating 250 A CO2
220 A Mixed Gasses M 21
(DIN En 429)
60% Duty Cycle
Wire sizes 0.8 – 1.2

 

 

 

Build group Pos. Description
Torch 1.1 Swan neck MB 24 KD, 50° bent
1.3 Swan neck AUT 24 KD, straight
1.4 Swan neck AUT 24 KD, 45° bent
7 Torch body, plastic
Handle 10 Ergonomic handle, cpl., with trigger
Handle, top
Handle, bottom
Lock ring NW 31
Screw 18×8
Screw 3.5×9.5
18 Trigger 2 pol.
38 Handle tube AUT
Cable assembly 40 Bikox power cable 3.00 m
Bikox power cable 4.00 m
Bikox power cable 5.00 m
w/o.fig Outer cover for Bikox
40.1 Hexagon nut M10x1
44 Trigger wire connector
45 Insulating sleeve
46 Trigger wire connector, male
54 Cable support spring NW 19
56 Cable support machine side
57 Screw M4x6
58 Adaptor nut
59 Central adaptor block KZ-2 with control leads
Central adaptor block KZ-2 without control leads
60 Nut M10x1
61 O-ring 4×1
62 Trigger wire connector, female
Wear parts 70 Gas diffusor, long life
Gas diffusor, white
80 Contact tip holder M6, 26.0 mm (short)
81 Contact tip holder M6, 28.0 mm (long)
90 Contact tip M6 ECu, Ø 0.83)
Contact tip M6 ECu, Ø 1.03)
Contact tip M6 ECu, Ø 1.23)
Contact tip M6 CuCrZr, Ø 0.83)
Contact tip M6 CuCrZr, Ø 1.03)
Contact tip M6 CuCrZr, Ø 1.23)
Contact tip M6 ECu, Ø 0.8 for alu wire3)
Contact tip M6 ECu, Ø 1.0 for alu wire3)

 

 

Build group Pos. Description
Wear parts 91 Contact tip M6 ECu, Ø 1.2 for alu wire3)
Contact tip M8 ECu, Ø 0.83)
Contact tip M8 ECu, Ø 1.03)
Contact tip M8 ECu, Ø 1.23)
Contact tip M8 CuCrZr, Ø 0.83)
Contact tip M8 CuCrZr, Ø 1.03)
Contact tip M8 CuCrZr, Ø 1.23)
Contact tip M8 ECu, Ø 0.8 for alu wire
Contact tip M8 ECu, Ø 1.0 for alu wire
Contact tip M8 ECu, Ø 1.2 for alu wire3)
104 Gas nozzle, cylindrical ND Ø 19.0
105 Gas nozzle, conical ND Ø 16.0
106 Gas nozzle, conical ND Ø 12.0
108 Spot weld, gas nozzle ND Ø 20.0
120 Guide spiral liner insulated 1.5 / 4.5 blue with nipple for wire1) Ø 0.6-0.8
Guide spiral liner insulated 2.0 / 4.5 red with nipple for wire1) Ø 1.0-1.2
130 Teflon core liner 1.5 / 4.0 blue with collet and O-ring for wire2) Ø 0.6-1.0
Teflon core liner 2.0 / 4.0 red with collet and O-ring for wire2) Ø 1.0-1.2
Carbon Teflon core liner 1.5 / 4.0 with collet and O-ring for wire2) Ø 0.6-1.0
Carbon Teflon core liner 2.0 / 4.0 with collet and O-ring for wire2) Ø 1.0-1.2
131 Collet for core liner at Ø 4.0
132 O-ring 3.5×1.5
133 Guide tube for core liners up to Ø 4.0
140 Combined wire guide cpl. PA / brass 2.0 / 4.0 for wire Ø 1.0-1.2
141 Brass spiral made up with sleeve
Explanations
  • 1) Applicable for GMA welding of un-alloyed and low alloyed steels (DIN 8555 and 8559).
  • 2) Applicable for GMA welding of aluminium (DIN 1732), copper and copper alloys (DIN 1733) and nickel/nickel alloys (DIN 1736). Also suitable for GMA welding of stainless and heat resistant steels (DIN 8556).
  • 3) As an alternative: Packing unit 50 pcs. Specification of order: 140.xxx.50 or 141.xxx.50.
  • Standard – Equipment

The positions indicating “per meter” are available in commercial lengths.

 

  1. Current Rating: The Maksweld MPT-24 KD torch is typically rated for welding currents up to 250 amps, making it suitable for medium to heavy-duty welding tasks.
  2. Duty Cycle: It usually has a high duty cycle, meaning it can operate continuously for a longer period without overheating.
  3. Cable Length: The MPT 24 KD torch often comes with various cable lengths, typically ranging from 3 to 5 meters, providing flexibility in movement during welding.
  4. Air-Cooled: This torch is air-cooled, which means it relies on ambient air to cool the torch during operation, as opposed to water-cooled systems that are used for more intensive welding tasks.
  5. Euro Connection: The MPT-24 KD torch often features a Euro connector, a common standard that allows easy attachment to many different welding machines.