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DOUBLE INSULATED WELDING CABLE (ORANGE)

DOUBLE INSULATED WELDING CABLE (ORANGE)

  • Model Number -
Maksweld Double Insulated Welding Cable is a premium-grade, extra-flexible cable designed for high-performance welding applications. It features NBR Insulation and jacket, providing exceptional resistance to heat, oil, abrasion, and weather. Ideal for heavy-duty industrial environments.

Current Rating:

The maximum current ratings of flexible welding cables for different duty cycles are based on an ambient air temperature of 25°c and a maximum conductor temperature of 90 °c.

The percentage duty cycles for various processes and applications are as follows:

  • Automobile Welding: up to 100%
  • Semi- automatic Welding: 30% to 86%
  • Manual Welding: 0% to 60%
  • Very intermittent or Occasional Welding: up to 20

Voltage Drop:

When total cable lengths in excess of 15 mtrs, are involved, it may be necessary to use cables of larger cross section to ensure that the voltage drop is not excessive and welding currents are maintained at adequate levels.

 

FIXED INSTALLATION -30°c to max. + 90°C
NOMINAL VOLTAGE 600 V
TEST VOLTAGE 2500 V
MECHANICAL PROPERTIES Tensile strength = 10 N/mm2 Min. Elongation = 300 Min.
MIN. BENDING RADIUS 6 x cable diameter
FLAME PROPAGATION Flame retardant test as per IEC 60332-1

 

 

Cross
Sectional
Area		 Copper
Construction		 Inner
Dia		 Outer
Dia Appx		 Max.
Conducter
Resistance
at 20°C		 Current rating
Welding applications
Duty Cycle		 Non Welding
Application
100% 85% 60% 30% 20%
sq.mm Nos. × Dia. mm mm mm /km amp amp amp amp amp amp
25 798 × 0.20 9.50 12.10 0.780 180 195 230 330 402 187
35 1121 × 0.20 11.00 14.20 0.554 225 245 290 410 503 233
50 1596 × 0.20 12.30 16.30 0.386 285 310 370 520 637 295
70 2720 × 0.20 14.40 18.70 0.272 355 385 460 650 794 372
95 1349 × 0.30 16.60 20.80 0.206 430 470 560 790 961 449
120 608 × 0.50 18.20 23.00 0.161 500 540 650 910 1118 523

 

• The number of wires is approximate and wire diameter is nominal; they shall satisfy
the requirement of conductor resistance of IEC 60226 / DIN VDE 0295 / IS 8130 / BS 6360.

> All are flexible conductor          > Insulation material is NBR             > Sheath material is NBR

 

Rating factors for variation in ambient temperature

Ambient Temperature °C 20° 25° 30° 35° 40° 45° 50° 55° 60° 65°
Rating Factor 1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.69 0.64 0.57
  • Ultra high performance flexible welding lead, double insulated.
  • Better flame retardant properties
  • Excellent flexibility to last longer in flex applications Based on CENELEC HD 22-6 31, VDE 0282, IEC 245-6, IS 473, BS 638-4
  • Outstanding toughness & durability
  • High resistance to cuts, tears & abrasion
  • Resistance to oil, solvents and chemicals
  • Excellent ozone and weather resistant

 

WELDING CABLE STRUCTURE

Generally conforms to, Based on CENELEC HD 22-6 31, VDE 0282, IEC 245-6,
BS 6899, IS 6830/84

  • Conductor:High conductivity, bare annealed copper flexible conductor, EC copper class 5 and class 6 generally conforms to IEC 60228, DIN VDE 0281
  • Insulation:Double Insulated Flexible Nitrile Butadiene Rubber (NBR)
  • Colour code: Orange Jacket

 

WELDING CABLE APPLICATION

NBR/NBR
Designed for the secondary (high current) connection to automatic or hand-held metal arc welding electrodes. It is suitable for flexible use under rugged conditions, on assembly lines and conveyor systerns, in machine tool and automatically operated line and spot welding machines.

Standard length cable packing: 100 Meter Coil (Wooden Reel)

SIZES AVAILABLE 35 MM Sq 50 MM Sq 70 MM Sq