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CERAMIC FIBER FABRIC

CERAMIC FIBER FABRIC

Maksweld Ceramic Fiber Fabric is a lightweight, high-temperature insulation material made from high-purity alumina-silicate fibers. It is designed for thermal insulation, heat conservation, and fire protection in high-temperature industrial applications. The blanket is flexible, easy to handle, and can be cut to fit various shapes and sizes

Applications:

  • Furnace and kiln insulation
  • Boiler and duct insulation
  • Expansion joint insulation
  • Fire protection barriers
  • High-temperature gaskets
  • Heat shields and baffles

 

Handling and Installation:

  • Cutting: Can be easily cut with a sharp knife or scissors.
  • Installation: Can be layered or wrapped around equipment for optimal insulation.
  • Safety: Wear gloves, masks, and protective clothing to avoid skin irritation from fibers.

 

Packaging:

  • Rolled and packed in plastic wrapping for protection.
  • Dimensions per roll: 1 m (width) x 3 mm (thickness) x 30 m (length).

 

Storage:

  • Store in a dry, cool place away from moisture and direct sunlight.

 

How to Use Ceramic Fiber Blanket

Ceramic fiber blankets are lightweight, flexible, and highly heat-resistant materials used for insulation, fire protection, and heat shielding. Below is a guide on how to use them properly.

  1. Safety Precautions

Before handling ceramic fiber blankets, ensure safety measures to avoid skin irritation and inhalation of fibers:

  • Wear protective gear: Gloves, safety glasses, and a dust mask or respirator. Work in a ventilated area: Minimize airborne fibers.
  • Use water or a sealing spray: Lightly misting the blanket with water reduces fiber release.

 

2. Cutting and Shaping

  • Use a sharp utility knife or scissors to cut the blanket to the required size.
  • For precise fitting, measure the area first and mark the blanket before cutting.
  • Layering is possible if additional insulation thickness is required.

 

3. Installation Methods

A. Furnace, Kiln, and Boiler Insulation

  • Wrap or line the interior of furnaces, kilns, or boilers to enhance thermal efficiency.
  • Secure using metal pins, wire mesh, or high-temperature adhesives to hold it in place.

 

B. Welding and Fire Protection

  • Use as a welding blanket to protect surrounding areas from sparks and heat.
  • Drape over equipment or hang as a fire barrier for added protection.

 

C. Pipe and Duct Insulation

  • Wrap around high-temperature pipes and ducts to prevent heat loss.
  • Secure with high-temperature wire, banding, or heat-resistant adhesive.

 

D. Expansion Joints and Seals

  • Use in industrial applications where high-temperature expansion joints are needed.
  • Combine with high-temp coatings for additional durability.

 

4. Securing the Blanket

Depending on the application, secure the blanket with:

  • Metal fasteners or wire for high-heat environments.
  • High-temperature adhesives for a permanent bond.
  • Stainless steel mesh or clips for easy removal and replacement.

 

5. Maintenance and Handling

  • Regularly check for wear and tear in high-heat applications.
  • Replace damaged or worn-out sections to maintain insulation efficiency.
  • Minimize fiber release by applying a high-temperature sealant if needed.

 

PROPERTY VALUE
Material Ceramic Fiber Fabric
Thickness 3 mm
Width 1 meter
Length 30 meters
Continuous Use Temperature Up to 1000°C (1832°F)
Thermal Conductivity 0.09 W/mK at 1000°C (1832°F)
Tensile Strength ≥ 0.05 MPa
Shrinkage ≤ 3% at 1000°C (1832°F) after 24 hours
Chemical Composition Al2O3: 45-50%, SiO2: 50-55%
Color White Standard- CE
  • High Temperature Resistance: Withstands continuous operating temperatures up to 1000°C (1832°F).
  • Low Thermal Conductivity: Excellent insulation properties for energy efficiency.
  • Lightweight: Low heat storage and easy to install.
  • Thermal Shock Resistance: Can withstand rapid temperature changes without cracking or degrading.
  • Chemical Stability: Resistant to most chemicals and corrosive environments.
  • Non-Combustible: Meets fire safety standards for industrial applications.